FORMITEK GROUP OF COMPANIES
COMPANY NEWS
Apr 08, 2024

THINKANTECH Launches Innovative Charger Solutions for Electric Two-Wheelers

News Update

April 8, 2024

THINKANTECH Launches Innovative Charger Solutions for Electric Two-Wheelers

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1. Electric Two-Wheelers: The Mainstream Urban Mobility

Electric two-wheelers have become a highly popularized, mainstream mode of transportation, generally categorized into three types: electric bicycles(E-bikes), electric light motorcycles, and electric motorcycles. Among these, E-bikes serve as a low-carbon, highly convenient short-distance mobility tool, widely utilized in personal commuting, food delivery, and shared mobility sectors.

According to industry statistics, by the end of 2023, the number of electric two-wheelers in China exceeded 400 million units, surpassing the country’s total automobile ownership of 310 million.

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2. Urgent Need for Charger Optimization

With the rapid growth in electric two-wheeler usage, frequent charging-related fire incidents have raised severe safety concerns. Consequently, multiple provinces have strictly prohibited e-scooters and batteries from entering elevators and residential buildings.

As outdoor charging demand rises, dustproof and waterproof performance has become critical. However, traditional solutions often require larger enclosures to meet higher protection ratings, significantly reducing portability.

For users, prolonged charging times, low conversion efficiency, limited driving range, and safety hazards remain major pain points.

To stand out in an increasingly competitive market, charger manufacturers must continuously innovate and upgrade product quality to address these evolving consumer demands.

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3. THINKANTECH Charging Solutions

As a pioneer in wide-bandgap power semiconductor devices, THINKANTECH remains committed to advancing next-generation power electronics. Leveraging its GaN and SiC technologies, the company has developed a range of innovative and practical charger solutions that effectively address key industry challenges such as slow charging, low efficiency, and bulky form factors.

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Key Features (Example: 500W Charger)

• Next-Gen Topology: Utilizes THINKANTECH GaN devices (X3G6509B8) in both PFC and LLC switching stages, paired with XD6506F8 SiC diode for PFC rectification

• Compact dimensions: 160 × 50 × 40 mm

• High power density: 1.56 W/cm³

• Switching frequencies:

o PFC stage: 100 kHz

o LLC stage: 250 kHz

The use of wide-bandgap semiconductor devices significantly reduces power loss, improves conversion efficiency, and enhances the overall user experience of high-power switching power supplies.

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(2) Key Technical Advantages

Wide-bandgap semiconductor materials such as GaN and SiC offer multiple performance benefits:

• High Breakdown Voltage & Thermal Stability: Enables reliable operation under extreme, high-power environments.

• Superior Electron Mobility: Supports higher switching frequencies, essential for space-constrained, high-efficiency power conversion.

• Exceptional Power Density: Delivers high current output in minimized footprints, highly scalable for EVs and telecom power.

• Low On-Resistance & High Saturation Velocity: Accelerates electron transit to dramatically lower switching and conduction losses.

As a result, integrating THINKANTECH’s wide-bandgap semiconductor devices into charger designs can reduce thermal management requirements, minimize system size, increases charging speed, lowers energy consumption, and enhances safety performance.

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(3) Prototype Test Results

Prototype testing demonstrates:

• High efficiency performance at Vin = 220Vac, 100% load

• Stable GaN HEMT switching waveforms

• Clean driver output and half-bridge Vds waveforms

• Consistent resonant current behavior

• Excellent EMI performance (radiated and conducted)

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THINKANTECH’s electric two-wheeler charger solutions stand out for their multi-power support, high system efficiency, wide input voltage range, strong EMI margins, and cost-effectiveness.

Notably, all key wide-bandgap semiconductor power devices used in these solutions are independently developed and mass-produced by THINKANTECH, demonstrating the company’s strong technological capabilities.

Validated through rigorous testing, the solutions fully comply with the latest national standards, delivering a safe, efficient, and reliable charging experience. These innovations are expected to significantly drive the advancement of the electric two-wheeler industry, making mobility more convenient and efficient.

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